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Production

Prevent defects instead of sorting them out

Quality planning

Preventive quality planning along APQP: risks are assessed during design, inspection characteristics are derived from function, and gauges are made capable before the series starts. Quality effort shifts from the rework bench into the planning.

IATF
Audit-ready to 16949
2 wks
To an approved inspection plan

What you have in hand at the end

Not a status report but delivered work results — decided, documented, and with someone accountable for each.

5

work results handed over, each with a named owner and a date.

  • Process FMEA with assessed actions and deadlines
  • Inspection plan with characteristic classes and sampling strategy
  • Gauge capability evidence (cg, cgk) and measuring equipment plan
  • First-article sampling to VDA 2 or PPAP Level 3
  • Complaints process with an 8D template and effectiveness check

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